China manufacturer 6.35mm G500 G1000 Chrome Bearing Steel Balls (Gcr15/ AISI 52100/100cr6) for Ball Bearing/Autoparts/Medical Equipment

Product Description

Product Description

6.35mm G500 G1000 Chrome Bearing Steel Balls (Gcr15/ AISI 52100/100cr6) for Ball Bearing/Autoparts/Medical Equipment

Material AISI 52100/ 100Cr6/ GCr15/ SUJ2
Size Rages 2mm-25.4mm
Hardness HRC58-65
Standard National and International Standard
Quality Exquisite Workmanship
Specification 25kg/20kg
Feature 1)Mainly used in bearings (2)High hardness (3)Good resistance (4)excellent wear resistance
Usages Bearing,Ball screws, Motorcycle, Pulley, Xihu (West Lake) Dis., Tools etc.
Transport Package Case pallet, Wooden, Carton, Polly Bag, Drum and so on

 

Company Profile

Production procss

Application

Our Advantages

Packaging & Shipping

 

FAQ

6.35mm G500 G1000 Chrome Bearing Steel Balls (Gcr15/ AISI 52100/100cr6) for Ball Bearing/Autoparts/Medical Equipment

1.Q:Can you provide free samples?
A:Absolutely, we provided free samples but freight cost is on customer side.

2.Q:What’s your delivery time?
A:Within 3-30 days according to your required size and quantity.

3.Q:What’s your payment way?
A:We accept the TT,Payment=1000USD, 30% T/T in advance,balance payment before shippment. 

4.Q:Why choose you ?
A:We are manufacturer with 28 years experience.
Checking in the whole manufacturing process &100%  inspection before  shipment ensure the quality of our products.

5.Q:Where do you export?
A: Our products are exported to over 40 countries and regions including USA, Korea, Japan, Malaysia, Australia, Canada and South Africa, and so on.

6.Q:Car you accept OEM/ODM?
A:Yes, we can. Customizing according to your requirement or drawing.

7.Q:Your company is a factory or trading company?
A: We are trading company and we have our own factory.

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Customized: Customized
Certification: ISO
Standard Parts: Yes
Universal: Yes
Type: Bearing Ball
Material: Chrome Steel
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Customization:
Available

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screw ball

What are the latest innovations in screw ball technology?

In recent years, there have been several notable innovations in screw ball technology aimed at improving performance, efficiency, and reliability. These advancements have been driven by the demand for higher precision, increased speed, reduced friction, and improved longevity in various industries that rely on linear motion systems. Here are some of the latest innovations in screw ball technology:

  • High-Speed and High-Accuracy Designs: Manufacturers have developed screw ball designs that can operate at higher speeds while maintaining high levels of accuracy. These designs often incorporate optimized geometries, advanced materials, and improved manufacturing techniques to minimize vibration, reduce noise, and enhance dynamic response. High-speed and high-accuracy screw balls enable faster and more precise positioning in applications such as robotics, CNC machines, and automation systems.
  • Advanced Materials and Coatings: The use of advanced materials and coatings has significantly contributed to the performance and longevity of screw balls. For example, the adoption of high-performance steels, ceramics, or composites for critical components such as ball bearings and raceways can enhance load-carrying capacity, reduce friction, and increase resistance to wear and corrosion. Additionally, specialized coatings like DLC (Diamond-Like Carbon) or ceramic coatings can provide improved lubricity, surface hardness, and resistance to contaminants.
  • Integrated Sensors and Monitoring Systems: Innovations in screw ball technology have led to the integration of sensors and monitoring systems directly into the assembly. These sensors can measure parameters such as temperature, vibration, load, and position, enabling real-time monitoring of the screw ball’s performance and condition. This data can be used for predictive maintenance, early fault detection, and optimizing the operation of the linear motion system.
  • Lubrication and Sealing Technologies: Improved lubrication and sealing technologies have emerged to enhance the performance and longevity of screw balls. Lubricants with advanced formulations and additives can offer better viscosity-temperature characteristics, extended lubrication intervals, and improved resistance to oxidation and contamination. Sealing technologies have also evolved to provide better protection against dust, moisture, and other environmental factors, reducing the risk of premature wear and damage.
  • Efficiency and Energy-Saving Features: Innovations in screw ball technology have focused on optimizing efficiency and reducing energy consumption. For instance, designs incorporating recirculation systems with reduced friction and improved ball return mechanisms can minimize power losses and increase overall system efficiency. Energy-saving features such as low-friction ball nuts, optimized ball-to-raceway contact, and improved lubrication systems contribute to reduced power requirements and improved energy efficiency.
  • Smart and Networked Capabilities: Screw ball technology has embraced the trend of connectivity and smart functionality. Some advanced screw ball systems now offer networked capabilities, allowing integration with industrial automation systems, IoT platforms, and data analytics tools. This enables remote monitoring, diagnostics, and data-driven optimization of the linear motion system, leading to improved productivity, predictive maintenance, and enhanced performance.

These are just a few examples of the latest innovations in screw ball technology. It is worth noting that ongoing research and development continue to push the boundaries of what is possible, introducing new materials, designs, and features to meet evolving industry demands. By leveraging these innovations, industries can benefit from improved precision, speed, reliability, and efficiency in their linear motion applications.

screw ball

What are the signs of wear and tear in screw balls?

Over time, screw balls, also known as ball screws, can experience wear and tear due to various factors such as usage, load, environmental conditions, and maintenance practices. It is important to monitor the condition of screw balls regularly to detect signs of wear and tear, as this can affect their performance and reliability. Here are some common signs of wear and tear in screw balls:

  • Increased Backlash: Backlash refers to the amount of free motion or play between the screw and the nut. Excessive wear can lead to increased backlash, causing a noticeable looseness or play in the linear motion system. If you observe a significant increase in backlash, it may indicate wear in the ball bearings, raceway, or ball nut, and it could affect the precision and repeatability of the system.
  • Irregular or Uneven Motion: As screw balls wear, they may exhibit irregular or uneven motion during operation. This can manifest as jerky or inconsistent movement, vibration, or a non-smooth linear motion. It may be an indication of worn or damaged ball bearings, raceway, or misalignment, resulting in compromised performance and accuracy.
  • Unusual Noise: A change in the noise emitted during operation can be an indication of wear and tear in screw balls. Excessive wear can produce grinding, scraping, or unusual noise patterns, which may suggest contact between worn components, lack of lubrication, or damaged ball bearings. Unusual noise should be investigated promptly to identify and address the underlying cause.
  • Reduced Overall Performance: Wear and tear in screw balls can lead to a decline in overall performance. You may notice a decrease in positioning accuracy, repeatability, or load-carrying capacity compared to the system’s original specifications. If the screw ball assembly is not performing as expected or is unable to meet the application requirements, it could be a sign of wear and degradation.
  • Increased Friction: Worn screw balls may exhibit increased friction during operation. This can result in higher torque requirements, reduced efficiency, and increased power consumption. If you observe a noticeable increase in resistance or difficulty in moving the assembly, it could indicate wear in the ball bearings, raceway, or inadequate lubrication.
  • Visible Damage or Deformation: Visual inspection of the screw ball components can reveal signs of wear and tear. Look for visible damage, deformation, or signs of pitting, scoring, or corrosion on the ball bearings, raceway, or ball nut. Any signs of physical damage should be investigated further to determine the cause and assess the extent of wear.
  • Reduced Lifespan: If a screw ball assembly has been in use for an extended period and is experiencing more frequent failures or requires frequent repairs, it may indicate accelerated wear and a reduced overall lifespan. Premature failure or decreased reliability can be an indication of significant wear and tear in the system.

Regular inspection, maintenance, and timely replacement of worn components are essential to ensure optimal performance and longevity of screw balls. If you observe any of the signs mentioned above or suspect wear and tear in your screw ball assembly, it is advisable to consult the manufacturer’s guidelines, seek professional assistance, or replace the worn components to restore the performance and reliability of the system.

screw ball

How do you install a screw ball in machinery?

Installing a screw ball or a ball screw in machinery involves several steps to ensure proper alignment, secure fastening, and smooth operation. Here’s a general guide on how to install a screw ball:

  1. Prepare the Workspace: Start by ensuring a clean and organized workspace. Remove any debris or obstructions that could interfere with the installation process.
  2. Identify the Components: Familiarize yourself with the different components of the screw ball system, including the screw shaft, ball nut, support bearings, and any associated mounting brackets or housings.
  3. Inspect the Components: Before installation, carefully inspect all components for any signs of damage or defects. Ensure that the screw ball and associated parts are clean, properly lubricated, and free from any debris or contaminants.
  4. Align the Screw Ball: Align the screw ball system with the corresponding mounting surfaces or brackets in the machinery. Ensure that the screw shaft is properly aligned with the desired path of motion.
  5. Secure the Screw Ball: Use appropriate tools and fasteners to secure the screw ball in place. Follow the manufacturer’s guidelines or specifications for torque values and tightening procedures. Be cautious not to overtighten, as it can lead to binding or excessive friction.
  6. Check for Smooth Operation: After securing the screw ball, manually rotate the screw shaft or activate the machinery to verify smooth operation. Ensure that there is no binding, excessive noise, or abnormal resistance during motion.
  7. Adjust and Fine-Tune: If necessary, make any adjustments or fine-tuning to optimize the alignment and performance of the screw ball system. This may involve adjusting bearing preload, backlash, or other parameters depending on the specific requirements of the machinery.
  8. Perform Final Checks: Once the installation and adjustments are complete, perform a final inspection to verify that all components are securely fastened, aligned correctly, and functioning as intended. Double-check for any signs of misalignment, excessive play, or abnormalities.
  9. Document and Maintain: It is important to document the installation process, including any measurements, adjustments, or specific procedures followed. Regular maintenance, including lubrication and periodic inspections, should be performed as recommended by the manufacturer to ensure the longevity and optimal performance of the screw ball system.

Please note that the specific installation process may vary depending on the type of machinery, the design of the screw ball system, and the manufacturer’s recommendations. It is essential to consult the manufacturer’s documentation, installation guides, or seek professional assistance when installing a screw ball in machinery to ensure proper installation and optimal performance.

China manufacturer 6.35mm G500 G1000 Chrome Bearing Steel Balls (Gcr15/ AISI 52100/100cr6) for Ball Bearing/Autoparts/Medical Equipment  China manufacturer 6.35mm G500 G1000 Chrome Bearing Steel Balls (Gcr15/ AISI 52100/100cr6) for Ball Bearing/Autoparts/Medical Equipment
editor by CX 2024-03-01

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