China high quality 0.5mm-50.8mm AISI52100 Bearing Chrome Steel Balls for Screw Use

Product Description

BREIF INTRODUCTION:

We are professional steel ball producer  since 1997.

We supply various steel ball in carbon steel ball , chrome steel ball and SS ball.

1) Material:  Carbon steel AISI 1571-1015, high carbon steel AISI1085 and chrome steel AISI 521 standard,which equivalent to the international standards ISO3290-1998, AFMBA1989 and DIN5401-93.

HD inspect and detect the roundness (Sphericity), Surface Integrity and diameter of steel balls with advanced equipment and consumptive instrumentation.

Adequate stock,best price , fast delivery

Ex-factory price, the same quality, we are much cheaper than other suppliers .We can control our quality and costs well. So our prices are very competitive. And we are happy to establishing long-term and friendly relationships with all the customers.
ADVANTAGES:

1. Rich Experience:We are professional steel ball producer since 1997.

2. Excellent Service:Professional Team dedicated to providing affordable and reliable quality products to all customers with fast response time.
3.Most Competitive Price:we have our own factory,so our price will be very competitive.
4.Full range: HD steel balls manufacturing  focus on carbon steel balls, stainless steel balls, high chrome steel balls,bearing steel balls .The diameter from 0.5mm to 76.2mm. Their grade of accuracy is G10-G1000. 
Packing :

Standard Seaworthy Export Packing or packing as customer’s requested:

1. Poly bag + Carton + Plywood box
2. Poly bag + Carton + Pallet
3. Poly bag + Woven Bag + Plywood box 
4. Poly bag + Woven Bag + Pallet
5. Poly bag + Woven Bag + Steel Drum

Note:Carton: Standard export carton. 
 Pallet: Wooden or Iron pallet with plastic film against moisture

Special Notes:Materials should be suitable for customer’s order.Tolerances should be within the allowable range of the order.

Payment:30% deposit,  70% by T/T before loading or L/C at sight
FAQ:

Q: Are you trading company or manufacturer ?

A: We are professional factory of steel ball since 1997.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.

 

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Customized: Customized
Certification: ISO
Standard Parts: Yes
Universal: Yes
Type: Bearing Ball
Material: Chrome Steel
Customization:
Available

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screw ball

What are the latest innovations in screw ball technology?

In recent years, there have been several notable innovations in screw ball technology aimed at improving performance, efficiency, and reliability. These advancements have been driven by the demand for higher precision, increased speed, reduced friction, and improved longevity in various industries that rely on linear motion systems. Here are some of the latest innovations in screw ball technology:

  • High-Speed and High-Accuracy Designs: Manufacturers have developed screw ball designs that can operate at higher speeds while maintaining high levels of accuracy. These designs often incorporate optimized geometries, advanced materials, and improved manufacturing techniques to minimize vibration, reduce noise, and enhance dynamic response. High-speed and high-accuracy screw balls enable faster and more precise positioning in applications such as robotics, CNC machines, and automation systems.
  • Advanced Materials and Coatings: The use of advanced materials and coatings has significantly contributed to the performance and longevity of screw balls. For example, the adoption of high-performance steels, ceramics, or composites for critical components such as ball bearings and raceways can enhance load-carrying capacity, reduce friction, and increase resistance to wear and corrosion. Additionally, specialized coatings like DLC (Diamond-Like Carbon) or ceramic coatings can provide improved lubricity, surface hardness, and resistance to contaminants.
  • Integrated Sensors and Monitoring Systems: Innovations in screw ball technology have led to the integration of sensors and monitoring systems directly into the assembly. These sensors can measure parameters such as temperature, vibration, load, and position, enabling real-time monitoring of the screw ball’s performance and condition. This data can be used for predictive maintenance, early fault detection, and optimizing the operation of the linear motion system.
  • Lubrication and Sealing Technologies: Improved lubrication and sealing technologies have emerged to enhance the performance and longevity of screw balls. Lubricants with advanced formulations and additives can offer better viscosity-temperature characteristics, extended lubrication intervals, and improved resistance to oxidation and contamination. Sealing technologies have also evolved to provide better protection against dust, moisture, and other environmental factors, reducing the risk of premature wear and damage.
  • Efficiency and Energy-Saving Features: Innovations in screw ball technology have focused on optimizing efficiency and reducing energy consumption. For instance, designs incorporating recirculation systems with reduced friction and improved ball return mechanisms can minimize power losses and increase overall system efficiency. Energy-saving features such as low-friction ball nuts, optimized ball-to-raceway contact, and improved lubrication systems contribute to reduced power requirements and improved energy efficiency.
  • Smart and Networked Capabilities: Screw ball technology has embraced the trend of connectivity and smart functionality. Some advanced screw ball systems now offer networked capabilities, allowing integration with industrial automation systems, IoT platforms, and data analytics tools. This enables remote monitoring, diagnostics, and data-driven optimization of the linear motion system, leading to improved productivity, predictive maintenance, and enhanced performance.

These are just a few examples of the latest innovations in screw ball technology. It is worth noting that ongoing research and development continue to push the boundaries of what is possible, introducing new materials, designs, and features to meet evolving industry demands. By leveraging these innovations, industries can benefit from improved precision, speed, reliability, and efficiency in their linear motion applications.

screw ball

What are the advantages of using a screw ball in mechanical assemblies?

Using a screw ball, also known as a ball screw, in mechanical assemblies offers several advantages over other types of linear motion systems. These advantages make screw balls a popular choice in various applications that require precise and efficient linear motion. Here are some key advantages of using a screw ball:

  • High Efficiency: Screw balls are designed for high efficiency in converting rotational motion into linear motion. The rolling contact between the ball bearings and the raceway reduces frictional losses, resulting in improved power transmission and energy efficiency compared to systems with sliding friction.
  • Precision and Accuracy: Screw balls provide high levels of precision and accuracy in linear motion. The combination of a specialized thread configuration and ball bearings minimizes axial play and backlash, resulting in precise positioning and repeatability. This makes screw balls ideal for applications that require accurate and reliable motion control.
  • Load-Carrying Capacity: Screw balls are designed to handle higher loads compared to other linear motion systems. The presence of ball bearings distributes the load evenly along the screw shaft, reducing stress concentrations and allowing for increased load-carrying capability and improved rigidity.
  • Longevity and Durability: Screw balls are constructed from materials such as steel or ceramics, chosen for their durability and strength. These materials provide excellent resistance to wear, corrosion, and fatigue, ensuring long service life and reliable performance even in demanding operating conditions.
  • Backlash Reduction: Backlash, which refers to the amount of free motion or play between the screw and the nut, is minimized in screw ball systems. This reduction in backlash enhances system responsiveness, eliminates positioning errors, and improves overall accuracy in applications that require precise control.
  • High-Speed Capability: Screw balls can operate at high speeds while maintaining accuracy and stability. The rolling contact between the ball bearings and the raceway reduces friction, enabling smooth and efficient motion even at high rotational speeds.
  • Low Maintenance: Screw balls require minimal maintenance compared to other types of linear motion systems. Proper lubrication and periodic inspections are typically sufficient to ensure optimal performance and longevity. The reduced maintenance requirements contribute to cost savings and increased uptime in industrial and automation applications.
  • Compact Design: Screw balls offer a compact and space-saving design for linear motion applications. The axial arrangement of the screw and ball nut allows for a more compact assembly, making them suitable for installations with limited space constraints.

These advantages make screw balls well-suited for a wide range of applications, including robotics, CNC machinery, semiconductor equipment, aerospace systems, and medical devices, where precise linear motion control and high efficiency are critical.

When considering the use of screw balls in mechanical assemblies, it is essential to evaluate the specific requirements of the application, including load capacity, speed, accuracy, and environmental conditions. Consulting the manufacturer’s documentation, technical specifications, or seeking professional advice can help in determining the suitability of screw balls for a given mechanical assembly.

screw ball

What materials are screw balls typically made from?

Screw balls, or ball screws, are typically made from a combination of materials carefully chosen to provide durability, strength, and smooth operation. The specific materials used can vary depending on the application requirements and environmental conditions. Here are some commonly used materials for screw balls:

  • Steel: Steel is one of the most common materials used for screw balls due to its excellent strength and durability. Typically, hardened alloy steel, such as chrome steel or stainless steel, is utilized to withstand high loads, resist wear, and maintain dimensional stability. Steel screw balls are suitable for a wide range of applications, including industrial machinery, automotive systems, and aerospace equipment.
  • Ceramic: In certain specialized applications, ceramic screw balls may be used. Ceramic materials, such as silicon nitride (Si3N4) or zirconia, offer advantages such as high hardness, superior corrosion resistance, and reduced friction. Ceramic screw balls are commonly employed in high-speed or high-temperature environments, where their exceptional properties contribute to improved performance and longevity.
  • Plastic: For specific applications where lightweight components or electrical insulation are required, plastic screw balls can be utilized. Materials like nylon, polyoxymethylene (POM), or polyether ether ketone (PEEK) are commonly used for plastic screw balls. These materials offer reduced weight, low friction, and corrosion resistance, making them suitable for applications such as medical equipment, electronics, and precision instruments.
  • Coatings and Treatments: In addition to the base materials mentioned above, screw balls may undergo specialized coatings or treatments to enhance their performance. For example, surface treatments like black oxide, zinc plating, or nickel plating can provide improved corrosion resistance. Lubricant coatings or treatments, such as Teflon or molybdenum disulfide (MoS2), can reduce friction and enhance smooth operation.

It is important to note that the selection of materials for screw balls should consider factors such as load requirements, operating conditions, temperature extremes, and compatibility with other components in the system. Manufacturers often provide specific recommendations regarding the materials best suited for their screw ball products based on extensive testing and application experience.

When choosing a screw ball, it is advisable to consult the manufacturer’s documentation, technical specifications, or seek guidance from professionals with expertise in the specific application or industry. They can provide valuable insights and recommendations on selecting the appropriate materials to ensure optimal performance and longevity of the screw ball.

China high quality 0.5mm-50.8mm AISI52100 Bearing Chrome Steel Balls for Screw Use  China high quality 0.5mm-50.8mm AISI52100 Bearing Chrome Steel Balls for Screw Use
editor by CX 2024-02-25

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